sutton046

There is something beautiful and wonderful about a traditional wedged mortice and tennoned door. Proven over centuries, this method of making doors using frame-and-panel construction is a delight to make and to behold. It is very satisfying when it all comes together ... it's like poetry in motion... I was making a pair of doors for a pantry. Frames of WA Blackbutt and panels of American White Ash. The door stiles were made, including the cutting of the panel grooves and the mortices in the stiles.The top, bottom and mid rails were cut including the tenons, which were just slightly oversized in thickness. The photo here shows the haunches of the tenons have been cut. The tenons are then trimmed with either a No78 rebate plane or a No140 rebate block plane until the joint is a nice firm fit. Each joint is individually fitted in this way - 6 joints per door. Once the joints have been individually fitted, the door is put together on a "dry run" to check there is no wind...

I was recently approached by clients in Northbridge, who live in their 1903 semi-detached cottage. Joe and Anne's front door joinery had been eaten out by termites some time ago. The joinery was fairly standard, consisting of a 5 foot long 12" x 3" jarrah sill, jarrah stiles and mullions, headerand transom, with 2 leadlight sidelights, 3 top lights, and 2 wooden panels below the mid-rails. Assessing the damage. Amazing little things, termites. They had travelled up the joinery via the softwood beading and mouldings, eating out much of the jarrah transom just above the door, some upper areas of the jarrah mullions and stiles, and a significant portion of the jarrah sill. Most of the leadlight panes were held in place only by many layers of paint which covered the eaten out beading and mouldings. After removing the security fly door, front door and leadlight panes, I was then able assess the extent of the damage. My task was clear - replace as much of the joinery as possib...